Perfect sheet metal manufacturing is the fundamental guarantee for improving competitiveness and reliability, and is the key to meeting customer expectations. However, sharp edges or burrs are always produced during the manufacturing process, which

Some burrs may cause a series of problems in subsequent processing and use. Therefore, quickly and cleanly remove these

Defects are particularly important, and having a sheet metal deburring equipment can solve such headache problems. Now we will take you step by step to understand the characteristics of sheet metal deburring equipment, and explore your

To meet the company's needs and assist you in selecting a suitable sheet metal deburring machine.

Burrs are inevitable

Firstly, it should be clarified that the production of sheet metal parts inevitably involves sharp edges, burrs, and residues, which are mainly derivatives of cutting processes such as laser cutting and flame cutting. These defects also hinder the originally smooth and fast processing process. Sharp burrs can also increase personal injury

The risk of. This is also why we need to perform deburring on the cut metal sheets and parts. The use of a sheet metal deburring machine ensures that we can quickly and efficiently obtain ideal machined parts.

There are various traditional methods for deburring. Firstly, it is manual deburring, which is done by skilled workers using brushes or angle grinders to remove burrs. However, this method is very time-consuming and cannot guarantee consistency of results, and the processing effect largely depends on the skills and experience of the operators.

Another option is to use a drum deburring machine, which is mainly suitable for smaller parts. After mixing and rolling the sheet metal parts to be processed (such as small flame cutting parts) with abrasive in a drum for a certain period of time, burrs can be removed, and the originally sharp edges will also be passivated. But the downside is discomfort

Used for large parts, and some workpieces cannot achieve chamfering. If you need to remove burrs from large quantities or large sheets, purchasing a fully automatic deburring machine would be a wise choice. Nowadays, there are various deburring equipment available in the market for different specific needs. When you are working for your company

When selecting suitable equipment, we suggest that you consider the following three criteria:

1. Number of sheet metal parts that require deburring

The more parts you need to process, the greater the value of using a hand piercing machine for processing. It is particularly important to consider saving time and costs during large-scale processing. These two factors play a crucial role in the company's profitability. Based on experience, one worker operates a modern sheet metal machine

The efficiency of hand stabbing machines for processing is at least four times that of traditional manual processing by workers. If manual removal of hand spikes takes 2000 hours per year, then removing the hand stabbing machine only takes less than 500 hours. This is a standard for sheet metal workers to invest in purchasing a hand stabbing machine. Besides reducing labor costs

In addition to indirect costs, several other aspects also have a positive impact on investment calculations: firstly, the deburring machine eliminates the risk of injury caused by manual tools, significantly improving occupational safety. Secondly, due to the centralized recovery of all grinding dust by the machine, the working environment becomes cleaner. If

Adding up the total cost of labor and the cost of abrasives, combined with the increase in production efficiency, you will be surprised to find how low the operating cost of a modern sheet metal deburring machine is.

Enterprises that produce large quantities and diverse sheet metal and steel structural components require continuously high-precision and burr free (including formed) parts. These factors are crucial for downstream manufacturing and meeting customer needs

Household needs are crucial. A better solution for such high requirements is to invest an automatic sheet metal machine

Burr machine. In addition, modern deburring machines can also quickly adapt to changes in machining tasks by enabling or disabling a certain machining unit, or quickly turning off abrasives. Dealing with large quantities of

When processing workpieces, a mode that can handle a large number of parts in a short period of time should be used, and this mode should be sufficient

Flexible and able to meet various edge requirements of workpieces.

2. Types of sheets that require deburring

The key issue is what kind of machining goal needs to be achieved when facing burrs of different thicknesses and sizes. When searching for a suitable deburring machine, you need to clarify the scope and edges of the processed parts

Requirements for edge processing. The selected model should cover the main parts range and provide good processing quality,

Bringing the advantages of high process reliability and low component costs.

For example, automatic deburring of flame cut parts has been proven to be a good and cost-effective method. Although there may be limitations in part size and machinable thickness, such as

If the main processed parts are all flame cut parts, there is no reason to abandon this more economical deburring method

Case. On the contrary, what needs to be considered is the frequency of exceptions occurring. This is a method of focusing on effective programs when dealing with major businesses.

The situation of laser cutting parts is likely to be completely different. Ideally, you should choose a solution that covers all ranges of laser cut parts, including thin and thick parts. However, it is also possible to

May I have questions: to what extent must the edges be rounded? How consistent is it? Or is the processing speed heavier

Do you want it? When answering these questions, please ensure that you have taken into account the customer's requirements and your sheet metal processing chain situation.

The sheet metal processing chain has always been an important factor affecting cost efficiency. Record all manufacturing and processing steps, their duration, and the cost of each workstation. Considering sheet metal as a whole

The cost of the burr machine. In this way, you can compare the purchased equipment with other processing steps and create detailed information

A detailed cost-benefit calculation table is a key factor in the financial efficiency of your company.

3. Do you need to remove burrs on one or both sides?

The third criterion for choosing a deburring machine is whether sheet metal parts need to be deburred on one or both sides? For enterprises that usually only require single-sided deburring, a single-sided deburring machine can

Can meet its needs. But when the parts are no longer pre classified before being fed into the machine, the operator must check whether the parts are

Correctly position and make corresponding adjustments. However, using a double-sided deburring machine does not require pre classification or flipping of parts.

However, the board usually needs to be deburred and rounded on both sides. In this case, the advantages of double-sided processing equipment are highlighted. Compared to equipment that only performs single-sided processing, dual

Surface processing can take less than half the time and half the manpower to complete the deburring and rounding process. This plan

The calculation results are self-evident: double-sided deburring usually only requires 10-20 working hours per month to pay off.

Single sided is mainly used for small parts. As with the above situation, the main issue here is whether deburring small parts is the main machining task or just an additional requirement. Most have dual

The equipment with surface processing function also includes solutions for sporadic operations of small parts. In this case, communicate with the user

Compared to the savings obtained from double-sided processing, an additional model for handling small parts is worth purchasing.

Similar selection criteria also include delivery time, cost-effectiveness, type of technology used, and quantity and characteristics of the board. Enterprises that are familiar with their own processing requirements will definitely find a suitable one for themselves

Sheet metal deburring machine.