Mechanical method
With the help of an industrial robotic arm, the rotating steel wire brush or grinding wheel is clamped, and the joint arm movement of the robotic arm is used to polish the areas with burrs to remove them. The robotic arm can select steel wire brushes or grinding wheels from the shelves of the tool library, which is suitable for removing burrs on different parts of the parts. But this method is often due to the mechanical arm's hand
The arm joint lacks sufficient rigidity and accuracy, making it unsuitable for use in many situations. Moreover, due to the different structures of the parts, some parts cannot be deburred using this method, and other deburring equipment must be equipped.
Vibration method
This is designed for deburring smaller rotating or diamond shaped parts. The parts are placed in a large container filled with granular ceramic media, and the size of the media varies depending on the type, size, and material of the parts with burrs. The rapid reciprocating vibration of the container causes various parts of the component to be relative to the ceramic medium
Movement and friction to remove burrs, as well as polishing the surface of parts. The intensity of vibration can be adjusted to accommodate parts of different sizes.
Thermal energy method
The process of deburring using thermal energy method is the process of oxidizing into powder at high temperature. Thermal deburring machine seals parts with burrs in a container filled with high-pressure combustible gas and oxygen mixture. The burrs on the parts, whether on the outside, inside, or in blind hole positions, are surrounded by this mixed gas. When the spark plug ignites the mixed gas point
After combustion, it generates an instantaneous high-temperature heat wave because the surface area of the burr part is quite high compared to the gas, causing the burr to burn. Within a cycle time of 15 to 30 seconds, the burr continuously oxidizes and transforms into powder, and then the workpiece is cleaned with a solvent.
This method is a method that can uniformly remove burrs. It can remove all unnecessary materials from the surface of all parts, and even remove burrs from difficult to reach internal grooves and intersecting holes, without the need for inspection afterwards. Therefore, it is used for the deburring process of black metal and non-ferrous metal parts.
Electrochemical method
Electrochemical (also known as electrolytic) deburring machine is a process of removing burrs from parts by dissolving metal materials into electrolyte through electrochemical reactions. The tool electrode is connected to the negative pole of the DC power supply, and the parts with burrs are connected to the positive pole of the power supply. In the middle, a certain pressure and flow rate of electrolyte is passed through, and then the DC power supply is connected. In this way
The metal used as the anode gradually undergoes electrochemical dissolution, achieving the goal of removing burrs (or forming). TFF
The electrolysis method can effectively remove burrs of any size and has high quality. During the processing, due to the lack of wear on the tool electrode (cathode), its position can be fixed, making the operation very simple, with high productivity, and suitable for automated processing; No thermal or mechanical stress is generated during the process, and the workpiece will not deform; Applicable materials
The range of materials and hardness is very large.